Wenhui LIU
,
Yangai LIU
,
Shoumei XIONG
,
Baicheng LIU
,
Y.Matsumoto
,
M.Murakami
材料科学技术（英）
Casting pressure conditions have great influences on the casting defects, such as gas porosity, shrinkage porosity and gas holes. A Mg cylinder head cover die casting was used to experimentally study the influences of casting pressure, the loading time and the piston position of pressure intensification on the variation of pressure and the quality of casting. The results show that casting pressure, the loading time and the piston position of pressure intensification have great influences on the pressure variations in the mold, the quality and performance of casting. The external quality, the density and the tensile strength of casting were improved with the increase of casting pressure and the piston position of pressure intensification and the decrease of the loading time of pressure intensification.
关键词:
Magnesium alloy
,
null
,
null
,
null
,
null
Jing YU
,
Qingyan XU
,
Baicheng LIU
,
Jiarong LI
,
Hailong YUAN
,
Haipeng JIN
材料科学技术（英）
The directional solidification process of turbine blade sample castings was investigated in the work. Variable withdrawal rates were used in one withdrawal process and compared with the other using uniform rate. A mathematical model for heat radiation transfer and microstructure simulation of directional solidification process was developed based on CA-FD method. The temperature distribution and microstructure were simulated and compared with the experimental results. The stray grains were predicted and compared with the experimental results. The uneven temperature distribution of platform was the main reason of the formation of stray grains.
关键词:
Turbine blade casting
,
null
,
null
Jinwu KANG
,
Baicheng LIU
,
Shoumei XIONG
材料科学技术（英）
In order to study the thermal stresses at the mushy zone, a three dimensional rheological model [H]-[H|N]-[N|S] including elastic, visco-elastic and visco-plastic elements was established, its algorithm and codes for finite element method were also developed. A FDM/FEM integrated analysis system of thermal stresses was built based on the integration of this procedure with thermal analysis by finite difference method. A steel sample casting with a hot spot was simulated in order to validate this system, and the calculated and experimental results were in good agreement.
关键词:
Liangrong JIA
,
Shoumei XIONG
,
Baicheng LIU
材料科学技术（英）
A 3-D mathematical model considering turbulence phenomena has been established based on a computational fluid dynamics technique, so called 3-D SOLA-VOF (Solution Algorithm-Volume of Fluid), to simulate the fluid flow of mold filling process of die casting. In addition, the mathematical model for simulating the heat transfer in die casting process has also been established. The computation program has been developed by the authors with the finite difference method (FDM) recently. As verification, the mold filling process of a S-shaped die casting has been simulated and the simulation results coincide with that of the benchmark test. Finally, as a practical application, the gating design of a motorcycle component was modified by the mold filling simulation and the dies design of another motorcycle component was optimized by the heat transfer simulation. All the optimized designs were verified by the production practice.
关键词:
Shuyong DONG
,
Shoumei XIONG
,
Baicheng LIU
材料科学技术（英）
A mathematical model to calculate the size and distribution of microporosities was studied and coupled with a stochastic microstructure evolution model. The model incorporates various solidification phenomena such as grain structure evolution, solidification shrinkage, interdendritic fluid flow and formation and growth of pores during solidification processes. The nucleation and growth of grains were modeled with a cellular automaton method that utilizes the results from a macro scale modeling of the solidification process. Experiments were made to validate the proposed models. The calculated results of aluminum alloy castings agreed with the experimental measurements.
关键词:
Numerical simulation
,
null
,
null
Wenzhen LI
,
Baicheng LIU
,
Jiarong LI
材料科学技术（英）
The effects of metallurgical and processing parameters on the formation of shrinkage cavities and porosities in spheroidal graphite cast iron have been studied, considering the parameters of carbon equivalent, inoculation, casting modulus, mold type (green or dry) and pouring temperature within specific ranges of these variables. Based on the orthogonal experiments, the metallurgical and processing parameters of the minimum casting shrinkage and the maximum casting shrinkage were obtained, and the effects of metallurgical and processing parameters on the formation of shrinkage cavities and porosities in spheroids graphite cast iron castings were discussed. Finally, two regression equations relating these variables to the formation of shrinkage porosity were derived based upon the orthogonal experiments conducted.
关键词:
Qingyan XU
,
Weiming FENG
,
Baicheng LIU
材料科学技术（英）
A 3D stochastic modeling was carried out to simulate the dendritic grains during solidification of aluminum alloys, including time-dependent calculations for temperature field, solute redistribution in liquid, curvature of the dendritic tip, and growth anisotropy. The nucleation process was treated by continuous nucleation. A 3D simplified grain shape model was established to represent the equiaxed dendritic grain. Based on the Cellular Automaton method, a grain growth model was proposed to capture the neighbor cells of the nucleated cell. During growing, each grain continues to capture the nearest neighbor cells to form the final shape. When a neighbor cell was captured by other grains, the grain growth along this direction would be stopped. Three-dimensional calculations were performed to simulate the evolution of dendritic grain. In order to verify the modeling results, the predictions were compared with the observation on samples cast in the sand mold and the metal mold.
关键词:
3D stochastic modeling
,
null
,
null
徐卫兵
,
戈明亮
,
何平笙
应用化学
doi:10.3969/j.issn.1000-0518.2001.09.011
用熔融插层法制备聚甲醛/蒙脱土纳米复合材料,用X射线衍射研究聚甲醛及复合材料的微观结构,表明复合材料是纳米复合材料.用DSC法研究其非等温结晶行为,对所得数据分别用Jeziorny法、Ozawa法和Liu法进行处理.结果表明,Jeziorny法和Liu法处理非等温结晶过程比较理想.聚甲醛及聚甲醛/有机蒙脱土纳米复合材料的结晶活化能分别为334.6和196.9 kJ/mol,说明有机蒙脱土的加入,降低了聚甲醛的结晶活化能,且t1/z缩短,起到了异相成核的作用.
关键词:
聚甲醛
,
蒙脱土
,
纳米复合材料
,
非等温结晶动力学
王平华
,
徐国永
应用化学
doi:10.3969/j.issn.1000-0518.2004.08.007
用熔融复合法制备聚丙烯/凹凸棒土纳米复合材料,用DSC法研究其非等温结晶行为,对所得的数据分别用Jeziorny法、Ozawa法和Liu法进行处理.结果表明,Jeziorny法和Liu法处理非等温结晶过程比较理想.聚丙烯及聚丙烯/凹凸棒土纳米复合材料的结晶活化能分别为194.1和162.8 kJ/mol,表明凹凸棒土的加入,降低了聚丙烯的结晶活化能,且t1/2缩短,起到了异相成核作用.
关键词:
聚丙烯
,
凹凸棒土
,
纳米复合材料
,
非等温结晶动力学
